Orderly management to prevent failures of plastic processing equipment and prolong the service life of equipment
In order to avoid the failure of the plastic processing equipment during use, it is necessary to do a good job in the management and prevention of the failure of the plastic processing equipment during the use of the equipment, so that we can grasp the causes of the failure of the equipment in time, so as to facilitate timely prevention, Now let’s explain how to orderly manage and prevent the faults of plastic processing equipment.
Deployment procedure for failure management of plastic processing equipment:
1. Do a good job in publicity and education, so that operators and maintenance workers can consciously record, count and analyze the faults of plastic processing equipment, and put forward reasonable suggestions.
- Closely combined with the actual situation of injection molding production and the characteristics of plastic processing equipment, the processing equipment in use is divided into three categories: A, B and C, so as to determine the focus of fault management.
3. Monitoring instruments shall be used to monitor the key parts of key plastic processing equipment in a planned way, so as to find fault signs and deterioration information in time.
General plastic processing equipment shall also carry out daily spot inspection, patrol inspection, regular inspection (including accuracy inspection), integrity inspection, etc. through human senses and general detection tools, focusing on mastering the technical status and abnormal phenomenon information of parts, mechanisms and parts prone to failure. At the same time, inspection standards shall be formulated to determine the limits of normal, abnormal and fault of processing equipment.
4. Carry out fault analysis and train maintenance workers to master fault analysis methods.
- Fault record is not only the basic data to realize the fault management of plastic processing equipment, but also the original basis for fault analysis and treatment. The record needs to be complete and correct. After the processing equipment maintenance workers conduct inspection and fault repair on site, they shall carefully fill in the “plastic processing equipment fault repair form”, and the workshop mechanic shall make statistical analysis on a monthly basis and submit it to the management director.
- In addition to daily mastering the fault conditions, the maintenance personnel shall collect the “fault repair list” and maintenance records on a monthly basis. Through the statistics, sorting and analysis of fault data, calculate the fault frequency and average fault interval of various processing equipment, analyze the fault dynamics and key fault causes of single plastic processing equipment, find out the occurrence law of faults, so as to highlight the key points, take countermeasures, sort out and analyze the fault information, and feed back the data to the planning department, In order to arrange the preventive repair or improvement plan, it can also be used as the basis for modifying the periodic inspection interval, inspection contents and standards.
The above is all we share for you. I believe you have a deeper understanding of plastic processing equipment after reading this article; If you still have anything unclear, you can call us at any time, and our staff will answer for you one by one.
Führung is a young but fast-growing brand of Chinese plastic injection moulding machines. It was created in 2013 in order to develop new series high quality plastic injection machines for high-end customers from European and American markets by its parent company Ningbo LEADWAY MACHINERY TECHNOLGY CO.,LTD. LEADWAY MACHINERY is famous OEM company in making plastic injection machines for European, Korea, Japanese brands.
