Omens and rules before equipment failure

Failure will occur if the injection molding machine is not properly maintained and maintained after use, but there will be omens and failure laws when the failure occurs. It will be easy to master these laws and solve these failures. Therefore, we should grasp the omens and failure rules before the failure of the injection molding machine. Let’s learn more about the omens and rules before equipment failure.

1、 Early failure period

The injection molding machine manufacturer will show you that there will be some omens before many faults occur. This is the so-called potential fault. Its identifiable physical parameters indicate that a functional fault is about to occur. The functional fault indicates that the injection molding machine has lost the specified performance standard. The injection molding machine is in an early fault period, and the initial failure rate is very high, but the failure rate decreases rapidly with the passage of time, Early failure period is also called running in period for mechanical products.

The length of this period varies according to the design and manufacturing quality of products and systems. The faults occurred during this period are mainly caused by defects in design and manufacturing, or improper use environment.

2、 Accidental failure period

The injection molding machine manufacturer takes you to know that the injection molding machine enters the accidental failure period, and the failure rate is roughly in a stable state and tends to a fixed value. During this period, the failure occurs randomly. During the accidental failure period, the failure rate of the injection molding machine is low and stable. Therefore, it can be said that this is the good state period or normal working period of the injection molding machine. This section is called effective life.

Most of the faults in the period of accidental failure are caused by improper design, use and poor maintenance. Therefore, the failure rate can be reduced to a lower level by improving design quality, improving use management, strengthening monitoring, diagnosis and maintenance.

You can learn more about the above sharing, which will be helpful for your future use. Secondly, reasonable maintenance and repair can reduce the frequency of faults. You might as well try it. Thank you for your attention and support.