350 ton plastic injection molding machine

fuhrung precision machinery supply high quality 350Ton Plastic injection molding machines. Main features of 350 ton injection mold machine is as below:

-Clamping unit: 3500 kN =350 Ton

-Tie bar: 730*680 mm

-Injection weight: 1226grams with B screw Dia. 70

350 ton injection molding machines are suitable for multiple cavities small middle big plastic parts thermoforming with stronger power.

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Model		BLZZE 3500-Ⅱ
International size rating		2350
Clamping Unit
Clamping force	KN	3500
Opening stroke	mm	670
Space between tie-bars(H×V)	mm	730×680
Max.mold height	mm	700
Min mold height	mm	280
Ejector stroke	mm	180
Ejector force	mm	110
Injection Unit		A	B	C
Screw diameter	mm	65	70	75
Screw L/D ratio	L/D	22	20	19
Theoretical shot volume	cm³	1078	1347	1546
Shot weight	g	981	1226	1407
Shot weight	oz	38	47.5	54.5
Injection rate	g/s	239.3	277.6	318.6
Injection pressure	Bar	2028	1749	1523
Plasticing capacity	g/s	39	54.2	66.1
Screw speed	rpm	0-154
Others
Max.pump pressure	Bar	160
Drive power	Kw	36.7
Heating capacity	Kw	22.04
Machine dimensions	m	7.7×2.0×2.1
Machine weight	t	13.05
Hopper capacity	Kg	50
Oil tank capacity	L	550

INJECTION UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Standard B screw	P	P	P	P
Other size screw	≤	≤	≤	≤
Bimetallic screw and barrel	≤	≤	≤	≤
Stainless steel screw	≤	≤	≤	≤
Chroming screw	≤	≤	≤	≤
Hardness screw	≤	≤	≤	≤
Needle valve nozzle (SVN)	≤	≤	≤	≤
Hydraulic / Pneumatic shut off nozzle	≤	≤	≤	≤
Double cylinder injection structure	P	P	P	P
Bigger or smaller injection seat	≤	≤	≤	≤
Bigger hydraulic motor	≤	≤	≤	≤
Electrical pre-plasticizing	≤	≤	≤	≤
Injection transducer control	P	P	P	P
Nozzle transducer	≤	≤	≤	≤
Screw rotation speed display	P	P	P	P
Feed zone temp automatic control	≤	≤	≤	≤
Normal heat bands	Σ	Σ	Σ	Σ
Ceramic heat bands	≤	≤	≤	≤
Electromagnetic heater	≤	≤	≤	≤
Auto purge function	P	P	P	P
Cold start protection function	P	P	P	P
Nozzle cover	P	P	P	P
Feeding platform	Σ	Σ	Σ	P
Injection unit centralized lubrication	P	P	P	Σ
Injection unit centralized automatic lubrication	≤	≤	≤	P
Proportional backpressure	≤	≤	≤	P
Accumulator fast injection	≤	≤	≤	≤
Servo valve	≤	≤	≤	≤
CLAMPING UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
T-slot mold platen	P	P	P	P
Screw hole platen	≤	≤	≤	≤
Magnet platen	≤	≤	≤	≤
Extend mold height	≤	≤	≤	≤
Adjustable movable platen support device	P	P	P	Σ
Auto-adjustment movable platen support device	Σ	Σ	Σ	P
Mechanical & electric interlock device	P	P	P	P
Mold open & close and ejector transducer control	P	P	P	P
Product dropdown chute with sensor	≤	≤	≤	≤
Good / bad parts selector	≤	≤	≤	≤
Mold Thickness auto-adjustment function	P	P	P	P
Clamping force indication	≤	≤	≤	≤
Clamping force with close loop & indication	≤	≤	≤	≤
Widened safety door	≤	≤	≤	≤
Automatic safety door	≤	≤	≤	P
Safety pedal in mold area	Σ	Σ	Σ	≤
Mould Hanger	Σ	Σ	Σ	Σ
Quantitative automatic centralized lubrication	P	P	P	P
Progressive (PRG) lubrication system	Σ	Σ	Σ	≤
Fixed platen water distributor	P	P	P	P
Fast-connector water distributor	≤	≤	≤	≤
Glass waterflow regulator	≤	≤	≤	≤
Hydraulic / Electric rotation demould	≤	≤	≤	≤
Air blast	≤	≤	≤	≤
Core pull	≤	≤	P	P
Hydraulic unscrew device	≤	≤	≤	≤
Unscrewing counter sensor	≤	≤	≤	≤
Mold opening stroke mechanical limited device	≤	≤	≤	≤
Proportional valve for mold open & close	≤	≤	≤	≤
Simultaneous movement (use PQ2)	≤	≤	≤	≤
Simultaneous movement (use single pump )	≤	≤	≤	≤
Hydraulic shut off control for hot runner nozzle	≤	≤	≤	≤
Heat insulating plate	≤	≤	≤	≤
HYDRAULIC UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Servo motor system	P	P	P	P
Variable pump	≤	≤	≤	≤
Fixed pump	≤	≤	≤	≤
DFEE pump	≤	≤	≤	≤
Increase Oil pump or motor power	≤	≤	≤	≤
Increase cooler capacity	≤	≤	≤	≤
Hydraulic safety interlock	≤	≤	≤	P
Oil temperature indication	P	P	P	P
Oil temperature regulation	≤	≤	≤	≤
Oil level alarm	≤	≤	≤	≤
Hydraulic oil pre-heating	≤	≤	≤	≤
Oil tank magnet	P	P	P	P
By-pass filter	≤	≤	≤	≤
High pressure in-line filter	≤	≤	≤	≤
Low pressure return oil filter	≤	≤	≤	≤
External filter interface	P	P	P	P
Self-seal magnetic suction filter	P	P	P	P
Techmation controller	P	P	P	P
KEBA controller	≤	≤	≤	≤
100 sets mold data saving system	P	P	P	P
Real time working condition monitor	P	P	P	P
Monitoring for production data	P	P	P	P
Fault alarm	P	P	P	P
Hardware input/output monitoring	P	P	P	P
Euromap 12 robot interface	≤	≤	≤	≤
Euromap 67 robot interface	≤	≤	≤	≤
Three color tower lighter with alarm	P	P	P	P
Electric motor overload protection	P	P	P	P
Emergency stop for safety door	P	P	P	P
Solidstate Relay (SSR) heating	P	P	P	P
Power socket 3P+2(6A)	P	P	Σ	Σ
Power socket 3P+2 (32A)	≤	≤	P	P
Single phase power socket (10A)	P	P	P	P
Euromap power socket 3P+2(16A)	≤	≤	≤	≤
Euromap power socket 3P+2(32A)	≤	≤	≤	≤
Single phase Euromap power socket(10A)	≤	≤	≤	≤
Hot runner control and interface	≤	≤	≤	≤
Leadway network management system	≤	≤	≤	≤
OTHERS	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Anchor plate and bolt	Σ	Σ	Σ	P
Leveling pads, Manual	P	P	P	P
Tool box, Easy broken parts	P	P	R	P
Mold clamp	≤	≤	≤	≤
Steel hopper	P	P	P	P
Stainless steel hopper	≤	≤	≤	≤
Hopper dryer	≤	≤	≤	≤
Hopper magnet	≤	≤	≤	≤
Special color (Pantone No. necessary)	≤	≤	≤	≤
Higher machine base	≤	≤	≤	≤
Robot	≤	≤	≤	≤
Chiller	≤	≤	≤	≤
Mold temperature controller	≤	≤	≤	≤
Dehumidifier	≤	≤	≤	≤
Auto-loader	≤	≤	≤	≤
Fumigated wooden case	≤	≤	≤	≤
Plateform for ready products	≤	≤	≤	≤

LEADWAY BLAZE-II Series Machine Main Parts List:

	Description	Brand	Brand Origin	Remark
Electric Unit	Controller	Techmation (AK628-Q8)	Taiwan	1100-3500
	Controller	Techmation (TECHII-Q12'')	Taiwan	4500-5500
	Controller	Techmation (PILOT3A-Q12'')	Taiwan	7000-13000
	Controller	KEBA	Austria	Option
	Servo driver	Inovance	China
	Servo motor	Phase	Italy Venture
	Three-pole automatic switch	T.E.	France Venture
	Single-pole, Double-pole switch	Moller(Eaton)/ T.E.	Germany
	Transducer	VISHAY	France Venture
	Transducer	Novotech	Germany	Option
	Thermal Relay & AC Contactor	Moller(Eaton)	Germany
	Solid state contactor	THE	China
	Limited switch	Schmersal	Germany
Hydraulic Unit	Internal gear pump (Servo pump)	ECKERLE	Germany	1100-1800
	Internal gear pump (Servo pump)	Sumitomo	Japan Venture	2200-13000
	Hydraulic Valve	Yuken	Taiwan
	Hydraulic Valve	Rexroth	Germany	Option
	Hydraulic motor	Dandun	China
	Oil Seal	Trelleborg, HALITE	Germany, U.K
	Lubrication	HERG	China
	1 pcs core pull	Yuken/Fuhrung	Taiwan
	Description	Chinese Standard	DIN
Mechanical Unit	T-slot Platen &Toggle Casting	QT500-7	GGG-50
	Tie Bar	42CrMo	42CrMo4V
	Toggle Pin	42CrMo	42CrMo4V
	Screw, Barrel, Front barrel & Nozzle	38CrMoAl	34CrAlMo5(1.8507)
	Screw Tip, Lock Ring & Thrust Ring	SKD61(JIS)	DIN1.2344

LEADWAY reserve the right to make changes as a result of further technical advantages.

Unique features of Fuhrung plastic injection machines

We strongly suggest you to take time to finish reading this part. It is very important for you to make right choice of our machines.. We will show you why our IMM machines are unique and different from others Chinese plastic injection molding machines. Now keep "? " in your brain.

Machine being as a whole body, it is like a huge but simple robot with control system, executive units. For plastic injection molding machine, we divide its working system mainly into four units as injection unit, clamping unit, electric unit, hydraulic unit. If these four units can work in good coordination, then the machine can work well. So there is no doubt, right?

Let us see our injection units.

· Unique injection units

Injection units is movable. It will transport the melted plastic material into the mold. So its movement of mechanical structure will consume a lot of energy, which is partly composed of the main cost. Then how should we do to reduce the cost for customers? To reduce its energy consumption, we adopt new design idea of lightweight on Fuhrung series injection unit. Meanwhile, we optimized its mechanical movement by equipping liner guid rails.

Thus What we will get from this improvement?

1.the moving parts of the injection unit get a faster injection speed because of lightweight and low-friction.
2.It is more easier to control injection position

So are you interested in higher injection speed, more precise injection molding, more power saving? Obviously YES.

A. Dual designed carriage cylinders ensure good balance and get high precise injection.

B. No welding designed hydraulic circuit for injection unit, easy for maintain & no leaking.

C. Lightening designed moving parts for injection, easy to get the fast start injection speed, and meet high speed injection needs.

D. Dual linear guide rails, ensure high precise & reduce friction to get more power saving.

E. Full supported injection unit base, high rigidity and long lifespan.

F. Double cover for barrel heater, it will be useful to avoid operators to be scalded.

· Clamping Unit Advantages

BLAZE‐II series IMM clamping system with wonderful rigidity, under high pressure clamping, the deformation extremely little, ensure a long lifespan, better quality products & save money; the stable and high efficient designed toggle system will help our clients to improve their profits.

A. Widened and longer movable platen guide, highly improved mold open and close precision, our widened and longer designed movable platen guide will highly helpful to prevent molds' downward weight to make the movable platen down, useful for stable and precise mold open and close, and get the long lifespan.

B. BLAZE‐II series IMM movable platen with a locating ring design, effective to prevent molds move down, ensure to get higher quality products and extend mold lifespan.

C. New designed toggle system, much higher rigidity, faster and more stable moving.

D. Graphite‐copper bushes and slider used on tie‐bars and movable platen guide, much more saving and ensure the long lifespan.

E. T‐SLOT platen for fast molds installation, save your mold changing and installation time.

F. European type ejector, easy for maintenance.

G. Optimized designed safety bar, maintenance will be much easier and more beautiful.

· Hydraulic Unit Advantages

A. Energy saving: standard with precision and energy saving servo power system, the output drive system is sensitively altered, according to the actual need of the plastic parts being produced, avoid energy waste. Depending on the plastic parts being produced and the material being processed, energy‐saving ability can reach to 20%~80%.

B. Precision: Precise servo motor with precise internal gear pump, via a sensitive pressure sensor to feedback and become close‐loop control, injection repeatability precision can reach to 3‰, highly improved product quality.

C. High speed: High response hydraulic circuit, high performance servo system, equipped with famous brand controller, it requires only 0.05sec to reach the maximum power output, cycle time is substantially shortened, and the efficiency is improved significantly.

D. Save water: Without overflow heating for servo system, equipped with Japanese high efficiency cooler, much less cooling water required.

E. Environmental protection: Machine working quietly, low energy consumption; Germany DIN standard hydraulic pipe fitting with seal, G screw thread style plug, avoid oil pollution.

F. Stability: Cooperate with European famous brands hydraulic suppliers, precise control force, speed and direction of hydraulic system; ensure machine's precision, durability and stability.

G. Convenient: Visible and dischargeable oil tank, easy for hydraulic circuit maintenance, self‐seal suction filter, reasonable placed hydraulic pipe fittings, and maintenance will be easy and convenient.

H. Future‐proofing: Modular designed hydraulic system, no matter function upgrade, or retrofit hydraulic system, our prepared installation position and space will make it so easy.

· Electric Unit Advantages

A. World well‐know brands electric parts.

B. World famous brands controller, multi‐language available.

C. Modernized network management function available.

D. Standard equipped three‐color tower light with alarm, machine working situation is clear.

E. Water‐proof rubber seal used in electric cabinet, ensure high safety.

F. Machine program according to CE safety standard.

· Easy maintenance

Easy maintain is very important for machines, start from our design, we considered our clients' convenience on machine maintenance, we are sure you will be great easy on our machine's daily maintenance, it will be helpful to save time and extend machine lifespan.

A. Removable oil tank.

B. Heater exchanger

C. Suction oil filter

D. Pump and motor sets

E. Water regulator

F. Clamping unit hydraulic valve

G. Injection unit hydraulic valve

H. Open type hydraulic charging motor

· Future‐proofing

Along with the development of industries, automatic production will be normal in the world; clients' will have more and more requirements on machines, on LEADWAY BLAZE‐II series injection machine, our design will meet your future needs easily:

A. Reserved the installation places for EUROMAP robot interface and integrated hot runner.

B. Reserved the installation place for 2sets core pulls.

C. Reserved the installation place for automatic grease lubrication pump.

D. Reserved the installation place for hydraulic safety.

E. Non‐operation side safety gate with robot moving space to save cycle time.

F. Machine base non‐block design, clients can put conveyor under the machine base, save the factory space and clients' production investment.

G. Reserved installation place for glass tube water regulator.

H. Reserved dosing unit connection signal.

· User‐friendly designs

A. Rotatable controller box

Easy for operation, purging plastic material, Changing nozzle and machine maintenance.

B. Nozzle purge guard

Nozzle purge guard adopts upturning design, easy for maintenance.

C. Patent product drop down chute

Our patent designed drop down chute adopts up and down movable structure, to meet different size products needs.

D. Machine base with hanging ring

It will be useful for machine hanging and fixing during transportation, and easy take machine out from container.

E. External electric cabinet and safety

External design will be easy for function up‐grade, and protected by water‐proof rubber seal, ensure safety operation.

F. Integrated main switch

Integrated designed main switch, effective to avoid damage it during transportation and daily using.

INJECTION UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Standard B screw	■	■	■	■
Other size screw	□	□	□	□
Bimetallic screw and barrel	□	□	□	□
Stainless steel screw	□	□	□	□
Chroming screw	□	□	□	□
Hardness screw	□	□	□	□
Needle valve nozzle (SVN)	□	□	□	□
Hydraulic / Pneumatic shut off nozzle	□	□	□	□
Double cylinder injection structure	■	■	■	■
Bigger or smaller injection seat	□	□	□	□
Bigger hydraulic motor	□	□	□	□
Electrical pre-plasticizing	□	□	□	□
Injection transducer control	■	■	■	■
Nozzle transducer	□	□	□	□
Screw rotation speed display	■	■	■	■
Feed zone temp automatic control	□	□	□	□
Normal heat bands	※	※	※	※
Ceramic heat bands	□	□	□	□
Electromagnetic heater	□	□	□	□
Auto purge function	■	■	■	■
Cold start protection function	■	■	■	■
Nozzle cover	■	■	■	■
Feeding platform	※	※	※	■
Injection unit centralized lubrication	■	■	■	■
Injection unit centralized automatic lubrication	□	□	□	■
Proportional backpressure	□	□	□	■
Accumulator fast injection	□	□	□	□
Servo valve	□	□	□	□
CLAMPING UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
T-slot mold platen	■	■	■	■
Screw hole platen	□	□	□	□
Magnet platen	□	□	□	□
Extend mold height	□	□	□	□
Adjustable movable platen support device	■	■	■	※
Auto-adjustment movable platen support device	※	※	※	■
Mechanical & electric interlock device	■	■	■	■
Mold open & close and ejector transducer control	■	■	■	■
Product dropdown chute with sensor	□	□	□	□
Good / bad parts selector	□	□	□	□
Mold Thickness auto-adjustment function	■	■	■	■
Clamping force indication	□	□	□	□
Clamping force with close loop & indication	□	□	□	□
Widened safety door	□	□	□	□
Automatic safety door	□	□	□	■
Safety pedal in mold area	※	※	※	□
Mould Hanger	※	※	※	※
Quantitative automatic centralized lubrication	■	■	■	■
Progressive (PRG) lubrication system	※	※	※	□
Fixed platen water distributor	■	■	■	■
Fast-connector water distributor	□	□	□	□
Glass waterflow regulator	□	□	□	□
Hydraulic / Electric rotation demould	□	□	□	□
Air blast	□	□	□	□
Core pull	□	□	■	■
Hydraulic unscrew device	□	□	□	□
Unscrewing counter sensor	□	□	□	□
Mold opening stroke mechanical limited device	□	□	□	□
Proportional valve for mold open & close	□	□	□	□
Simultaneous movement (use PQ2)	□	□	□	□
Simultaneous movement (use single pump )	□	□	□	□
Hydraulic shut off control for hot runner nozzle	□	□	□	□
Heat insulating plate	□	□	□	□
INJECTION UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Standard B screw	■	■	■	■
Other size screw	□	□	□	□
Bimetallic screw and barrel	□	□	□	□
Stainless steel screw	□	□	□	□
Chroming screw	□	□	□	□
Hardness screw	□	□	□	□
Needle valve nozzle (SVN)	□	□	□	□
Hydraulic / Pneumatic shut off nozzle	□	□	□	□
Double cylinder injection structure	■	■	■	■
Bigger or smaller injection seat	□	□	□	□
Bigger hydraulic motor	□	□	□	□
Electrical pre-plasticizing	□	□	□	□
Injection transducer control	■	■	■	■
Nozzle transducer	□	□	□	□
Screw rotation speed display	■	■	■	■
Feed zone temp automatic control	□	□	□	□
Normal heat bands	※	※	※	※
Ceramic heat bands	□	□	□	□
Electromagnetic heater	□	□	□	□
Auto purge function	■	■	■	■
Cold start protection function	■	■	■	■
Nozzle cover	■	■	■	■
Feeding platform	※	※	※	■
Injection unit centralized lubrication	■	■	■	■
Injection unit centralized automatic lubrication	□	□	□	■
Proportional backpressure	□	□	□	■
Accumulator fast injection	□	□	□	□
Servo valve	□	□	□	□
HYDRAULIC UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Techmation controller	■	■	■	■
KEBA controller	□	□	□	□
100 sets mold data saving system	■	■	■	■
Real time working condition monitor	■	■	■	■
Monitoring for production data	■	■	■	■
Fault alarm	■	■	■	■
Hardware input/output monitoring	■	■	■	■
Euromap 12 robot interface	□	□	□	□
Euromap 67 robot interface	□	□	□	□
Three color tower lighter with alarm	■	■	■	■
Electric motor overload protection	■	■	■	■
Emergency stop for safety door	■	■	■	■
Solidstate Relay (SSR) heating	■	■	■	■
Power socket 3P+2(6A)	■	■	※	※
Power socket 3P+2 (32A)	□	□	■	■
Single phase power socket (10A)	■	■	■	■
Euromap power socket 3P+2(16A)	□	□	□	□
Euromap power socket 3P+2(32A)	□	□	□	□
Single phase Euromap power socket(10A)	□	□	□	□
Hot runner control and interface	□	□	□	□
Leadway network management system	□	□	□	□
OTHERS	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Anchor plate and bolt	※	※	※	■
Leveling pads, Manual	■	■	■	■
Tool box, Easy broken parts	■	■	■	■
Mold clamp	□	□	□	□
Steel hopper	■	■	■	■
Stainless steel hopper	□	□	□	□
Hopper dryer	□	□	□	□
Hopper magnet	□	□	□	□
Special color (Pantone No. necessary)	□	□	□	□
Higher machine base	□	□	□	□
Robot	□	□	□	□
Chiller	□	□	□	□
Mold temperature controller	□	□	□	□
Dehumidifier	□	□	□	□
Auto-loader	□	□	□	□
Fumigated wooden case	□	□	□	□
Plateform for ready products	□	□	□	□
HYDRAULIC UNIT	100-170Ton	210-320Ton	400-600Ton	880-1300Ton
Servo motor system	■	■	■	■
Variable pump	□	□	□	□
Fixed pump	□	□	□	□
DFEE pump	□	□	□	□
Increase Oil pump or motor power	□	□	□	□
Increase cooler capacity	□	□	□	□
Hydraulic safety interlock	□	□	□	■
Oil temperature indication	■	■	■	■
Oil temperature regulation	□	□	□	□
Oil level alarm	□	□	□	□
Hydraulic oil pre-heating	□	□	□	□
Oil tank magnet	■	■	■	■
By-pass filter	□	□	□	□
High pressure in-line filter	□	□	□	□
Low pressure return oil filter	□	□	□	□
External filter interface	■	■	■	■
Self-seal magnetic suction filter	■	■	■	■